gcode-tools/tools/convert_sparkmaker.py

#!/usr/bin/env python

# convert_sparkmaker.py
# Copyright 2023 Thomas Buck <thomas@xythobuz.de>
# Convert PrusaSlicer .sl1 files to Sparkmaker .wow format
# Lift settings can only be customized below, not in the slicer.
# Should also work for Sparkmaker FHD, adjust parameters below.

import sys
import os
from zipfile import ZipFile
import re
import pprint
import png

###############################################################################

screen_size = (854, 480)
max_height = 120
initial_params = {
    'layer_height': 0.1,
    'first_layer_height': 0.1,
    'exposure_time': 15.0,
    'first_exposure_time': 120.0,
    'lift_height': 5.0,
    'lift_speed': 30.0,
    'sink_speed': 100.0
}
final_move_speed = 100.0

###############################################################################

def read_prusaslicer_ini(f, params):
    lines = f.decode("utf-8").split("\n")

    for l in lines:
        if l.startswith("exposure_time"):
            params["exposure_time"] = float(l.split(" = ")[1])
        elif l.startswith("initial_exposure_time"):
            params["first_exposure_time"] = float(l.split(" = ")[1])
        elif l.startswith("layer_height"):
            params["layer_height"] = float(l.split(" = ")[1])
        elif l.startswith("initial_layer_height"):
            params["first_layer_height"] = float(l.split(" = ")[1])

def read_config_ini(f, params):
    lines = f.decode("utf-8").split("\n")

    for l in lines:
        if l.startswith("expTimeFirst"):
            params["first_exposure_time"] = float(l.split(" = ")[1])
        elif l.startswith("expTime"):
            params["exposure_time"] = float(l.split(" = ")[1])
        elif l.startswith("layerHeight"):
            params["layer_height"] = float(l.split(" = ")[1])

def read_sl1(f):
    params = initial_params

    files = f.namelist()
    if "prusaslicer.ini" in files:
        read_prusaslicer_ini(f.read("prusaslicer.ini"), params)
    else:
        print("No prusaslicer.ini found in file")
        if "config.ini" in files:
            read_config_ini(f.read("config.ini"), params)
        else:
            print("No config.ini found in file")
            sys.exit(1)

    imgs = [x for x in files if x.endswith(".png")]
    imgs = [x for x in imgs if not x.startswith("thumbnail/")]

    if len(imgs) <= 0:
        print("No slices found in file. Aborting.")
        sys.exit(1)

    res = re.findall('(\D*)\d*.*', imgs[0])[0]
    print("Internal name: \"" + res + "\"")
    print("Found " + str(len(imgs)) + " slices")

    images = []
    for img in imgs:
        images.append(f.read(img))

    return params, images

###############################################################################

def write_image(f, img):
    p = png.Reader(bytes = img)
    width, height, rows, info = p.read()

    if width != screen_size[0]:
        print("Error: layer has wrong width " + str(width) + " != " + str(screen_size[0]))
        sys.exit(1)

    if height != screen_size[1]:
        print("Error: layer has wrong height " + str(height) + " != " + str(screen_size[1]))
        sys.exit(1)

    if (not info['greyscale']) or info['alpha']:
        print("Error: invalid image encoding")
        sys.exit(1)

    data = [0] * int(width * height / 8)

    y = 0 # width is 854
    x = 0 # height is 480
    for row in rows:
        for v in row:
            if v > 0x7F:
                data[int(height / 8) * y + int(x / 8)] |= (1 << x % 8)
            y += 1
        x += 1
        y = 0

    for d in data:
        f.write(d.to_bytes(1, 'big'))

def write_wow(f, params, imgs):
    def write(s):
        #print(s)
        f.write((s + "\n").encode())

    write("G21;")
    write("G91;")
    write("M17;")
    write("M106 S0;")
    write("G28 Z0;")

    first_layer = True

    for i in range(0, len(imgs)):
        write(";L:" + str(int(i)) + ";")
        write("M106 S0;")

        lift_up = params['lift_height']
        lift_down = -(lift_up - params['layer_height'])
        exposure_time = params['exposure_time']
        if first_layer:
            lift_down = -(lift_up - params['first_layer_height'])
            exposure_time = params['first_exposure_time']
            first_layer = False

        write("G1 Z" + str(lift_up) + " F" + str(params['lift_speed']) + ";")
        write("G1 Z" + str(lift_down) + " F" + str(params['sink_speed']) + ";")
        write("{{")
        write_image(f, imgs[i])
        write("}}")
        write("M106 S255;")
        write("G4 S" + str(exposure_time) + ";")
        write("G4 S1;")

    write("M106 S0;")

    object_height = params['layer_height'] * (len(imgs) - 1) + params['first_layer_height']
    final_move = max_height - object_height
    if final_move >= 1.0:
        write("G1 Z1 F" + str(params['lift_speed']) + ";")
        write("G1 Z" + str(final_move - 1.0) + " F" + str(final_move_speed) + ";")

    write("M18;")

###############################################################################

def main():
    if len(sys.argv) < 2:
        print("Usage:")
        print("    " + sys.argv[0] + " input.sl1 [output.wow]")
        sys.exit(1)

    in_file_name = sys.argv[1]

    out_file_name = "print.wow"
    if len(sys.argv) >= 3:
        out_file_name = sys.argv[2]

    if os.path.exists(out_file_name):
        print("File already exists: \"" + out_file_name + "\". Aborting.")
        sys.exit(1)

    with ZipFile(in_file_name, 'r') as sl1:
        params, imgs = read_sl1(sl1)

    print("Using following parameters:")
    pprint.pprint(params)

    print("Height: {:.3f}".format(params['first_layer_height'] + (params['layer_height'] * (len(imgs) - 1))) + "mm")

    t = params['first_exposure_time']
    t += (len(imgs) - 1) * params['exposure_time']
    t += params['lift_height'] / params['lift_speed'] * 60 * len(imgs)
    t += (params['lift_height'] - params['layer_height']) / params['sink_speed'] * 60 * len(imgs)
    h = t / 3600
    m = (t / 60) % 60
    s = t % 60
    print("Estimated print time: " + str(int(h)) + "h " + str(int(m)) + "m " + str(int(s)) + "s")

    print("Writing output to \"" + out_file_name + "\"")

    with open(out_file_name, 'wb') as wow:
        write_wow(wow, params, imgs)

if __name__ == '__main__':
    main()