Merge branch 'Marlin_v1' of https://github.com/ErikZalm/Marlin into Marlin_v1

Marlin/Configuration.h

@@ -132,6 +132,7 @@
 // 1010 is Pt1000 with 1k pullup (non standard)
 // 147 is Pt100 with 4k7 pullup
 // 110 is Pt100 with 1k pullup (non standard)
+// 70 is 500C thermistor for Pico hot end
 
 #define TEMP_SENSOR_0 -1
 #define TEMP_SENSOR_1 -1
@@ -250,6 +251,44 @@
 #define EXTRUDE_MINTEMP 170
 #define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH) //prevent extrusion of very large distances.
 
+/*================== Thermal Runaway Protection ==============================
+This is a feature to protect your printer from burn up in flames if it has
+a thermistor coming off place (this happened to a friend of mine recently and
+motivated me writing this feature).
+
+The issue: If a thermistor come off, it will read a lower temperature than actual.
+The system will turn the heater on forever, burning up the filament and anything
+else around.
+
+After the temperature reaches the target for the first time, this feature will 
+start measuring for how long the current temperature stays below the target 
+minus _HYSTERESIS (set_temperature - THERMAL_RUNAWAY_PROTECTION_HYSTERESIS).
+
+If it stays longer than _PERIOD, it means the thermistor temperature
+cannot catch up with the target, so something *may be* wrong. Then, to be on the
+safe side, the system will he halt.
+
+Bear in mind the count down will just start AFTER the first time the 
+thermistor temperature is over the target, so you will have no problem if
+your extruder heater takes 2 minutes to hit the target on heating.
+
+*/
+// If you want to enable this feature for all your extruder heaters,
+// uncomment the 2 defines below:
+
+// Parameters for all extruder heaters
+//#define THERMAL_RUNAWAY_PROTECTION_PERIOD 40 //in seconds
+//#define THERMAL_RUNAWAY_PROTECTION_HYSTERESIS 4 // in degree Celsius
+
+// If you want to enable this feature for your bed heater,
+// uncomment the 2 defines below:
+
+// Parameters for the bed heater
+//#define THERMAL_RUNAWAY_PROTECTION_BED_PERIOD 20 //in seconds
+//#define THERMAL_RUNAWAY_PROTECTION_BED_HYSTERESIS 2 // in degree Celsius
+//===========================================================================
+
+
 //===========================================================================
 //=============================Mechanical Settings===========================
 //===========================================================================

Marlin/Marlin_main.cpp

@@ -1947,14 +1947,16 @@ void process_commands()
 
       /* See if we are heating up or cooling down */
       target_direction = isHeatingHotend(tmp_extruder); // true if heating, false if cooling
+      
+      cancel_heatup = false;
 
       #ifdef TEMP_RESIDENCY_TIME
         long residencyStart;
         residencyStart = -1;
         /* continue to loop until we have reached the target temp
           _and_ until TEMP_RESIDENCY_TIME hasn't passed since we reached it */
-        while((residencyStart == -1) ||
-              (residencyStart >= 0 && (((unsigned int) (millis() - residencyStart)) < (TEMP_RESIDENCY_TIME * 1000UL))) ) {
+        while((!cancel_heatup)&&((residencyStart == -1) ||
+              (residencyStart >= 0 && (((unsigned int) (millis() - residencyStart)) < (TEMP_RESIDENCY_TIME * 1000UL)))) ) {
       #else
         while ( target_direction ? (isHeatingHotend(tmp_extruder)) : (isCoolingHotend(tmp_extruder)&&(CooldownNoWait==false)) ) {
       #endif //TEMP_RESIDENCY_TIME
@@ -2010,10 +2012,11 @@ void process_commands()
           CooldownNoWait = false;
         }
         codenum = millis();
-
+        
+        cancel_heatup = false;
         target_direction = isHeatingBed(); // true if heating, false if cooling
 
-        while ( target_direction ? (isHeatingBed()) : (isCoolingBed()&&(CooldownNoWait==false)) )
+        while ( (target_direction)&&(!cancel_heatup) ? (isHeatingBed()) : (isCoolingBed()&&(CooldownNoWait==false)) )
         {
           if(( millis() - codenum) > 1000 ) //Print Temp Reading every 1 second while heating up.
           {

Marlin/temperature.cpp

@@ -416,6 +416,10 @@ void manage_heater()
   for(int e = 0; e < EXTRUDERS; e++) 
   {
 
+  #ifdef THERMAL_RUNAWAY_PROTECTION_PERIOD && THERMAL_RUNAWAY_PROTECTION_PERIOD > 0
+    thermal_runaway_protection(&thermal_runaway_state_machine[e], &thermal_runaway_timer[e], current_temperature[e], target_temperature[e], e, THERMAL_RUNAWAY_PROTECTION_PERIOD, THERMAL_RUNAWAY_PROTECTION_HYSTERESIS);
+  #endif
+
   #ifdef PIDTEMP
     pid_input = current_temperature[e];
 
@@ -526,6 +530,10 @@ void manage_heater()
 
   #if TEMP_SENSOR_BED != 0
   
+    #ifdef THERMAL_RUNAWAY_PROTECTION_PERIOD && THERMAL_RUNAWAY_PROTECTION_PERIOD > 0
+      thermal_runaway_protection(&thermal_runaway_bed_state_machine, &thermal_runaway_bed_timer, current_temperature_bed, target_temperature_bed, 9, THERMAL_RUNAWAY_PROTECTION_BED_PERIOD, THERMAL_RUNAWAY_PROTECTION_BED_HYSTERESIS);
+    #endif
+
   #ifdef PIDTEMPBED
     pid_input = current_temperature_bed;
 
@@ -896,6 +904,66 @@ void setWatch()
 #endif 
 }
 
+#ifdef THERMAL_RUNAWAY_PROTECTION_PERIOD && THERMAL_RUNAWAY_PROTECTION_PERIOD > 0
+void thermal_runaway_protection(int *state, unsigned long *timer, float temperature, float target_temperature, int heater_id, int period_seconds, int hysteresis_degc)
+{
+/*
+      SERIAL_ECHO_START;
+      SERIAL_ECHO("Thermal Thermal Runaway Running. Heater ID:");
+      SERIAL_ECHO(heater_id);
+      SERIAL_ECHO(" ;  State:");
+      SERIAL_ECHO(*state);
+      SERIAL_ECHO(" ;  Timer:");
+      SERIAL_ECHO(*timer);
+      SERIAL_ECHO(" ;  Temperature:");
+      SERIAL_ECHO(temperature);
+      SERIAL_ECHO(" ;  Target Temp:");
+      SERIAL_ECHO(target_temperature);
+      SERIAL_ECHOLN("");    
+*/
+  if ((target_temperature == 0) || thermal_runaway)
+  {
+    *state = 0;
+    *timer = 0;
+    return;
+  }
+  switch (*state)
+  {
+    case 0: // "Heater Inactive" state
+      if (target_temperature > 0) *state = 1;
+      break;
+    case 1: // "First Heating" state
+      if (temperature >= target_temperature) *state = 2;
+      break;
+    case 2: // "Temperature Stable" state
+      if (temperature >= (target_temperature - hysteresis_degc))
+      {
+        *timer = millis();
+      } 
+      else if ( (millis() - *timer) > period_seconds*1000)
+      {
+        SERIAL_ERROR_START;
+        SERIAL_ERRORLNPGM("Thermal Runaway, system stopped! Heater_ID: ");
+        SERIAL_ERRORLN((int)heater_id);
+        LCD_ALERTMESSAGEPGM("THERMAL RUNAWAY");
+        thermal_runaway = true;
+        while(1)
+        {
+          disable_heater();
+          disable_x();
+          disable_y();
+          disable_z();
+          disable_e0();
+          disable_e1();
+          disable_e2();
+          manage_heater();
+          lcd_update();
+        }
+      }
+      break;
+  }
+}
+#endif
 
 void disable_heater()
 {

Marlin/temperature.h

@@ -154,6 +154,17 @@ void disable_heater();
 void setWatch();
 void updatePID();
 
+#ifdef THERMAL_RUNAWAY_PROTECTION_PERIOD && THERMAL_RUNAWAY_PROTECTION_PERIOD > 0
+void thermal_runaway_protection(int *state, unsigned long *timer, float temperature, float target_temperature, int heater_id, int period_seconds, int hysteresis_degc);
+static int thermal_runaway_state_machine[3]; // = {0,0,0};
+static unsigned long thermal_runaway_timer[3]; // = {0,0,0};
+static bool thermal_runaway = false;
+  #if TEMP_SENSOR_BED != 0
+    static int thermal_runaway_bed_state_machine;
+    static unsigned long thermal_runaway_bed_timer;
+  #endif
+#endif
+
 FORCE_INLINE void autotempShutdown(){
  #ifdef AUTOTEMP
  if(autotemp_enabled)

Marlin/thermistortables.h

@@ -1021,6 +1021,81 @@ const short temptable_1047[][2] PROGMEM = {
   PtLine(300,1000,4700)
 };
 #endif
+#if (THERMISTORHEATER_0 == 70) || (THERMISTORHEATER_1 == 70) || (THERMISTORHEATER_2 == 70) || (THERMISTORBED == 70) // 500C thermistor for Pico hot end
+const short temptable_70[][2] PROGMEM = {
+  {  110.774119598719*OVERSAMPLENR ,  350 },
+  {  118.214386957249*OVERSAMPLENR ,  345 },
+  {  126.211418543166*OVERSAMPLENR ,  340 },
+  {  134.789559066223*OVERSAMPLENR ,  335 },
+  {  144.004513869701*OVERSAMPLENR ,  330 },
+  {  153.884483790827*OVERSAMPLENR ,  325 },
+  {  164.484880793637*OVERSAMPLENR ,  320 },
+  {  175.848885102724*OVERSAMPLENR ,  315 },
+  {  188.006799079015*OVERSAMPLENR ,  310 },
+  {  201.008072969044*OVERSAMPLENR ,  305 },
+  {  214.83716032276*OVERSAMPLENR ,  300 },
+  {  229.784739779664*OVERSAMPLENR ,  295 },
+  {  245.499466045473*OVERSAMPLENR ,  290 },
+  {  262.2766342096*OVERSAMPLENR ,  285 },
+  {  280.073883176433*OVERSAMPLENR ,  280 },
+  {  298.952693467726*OVERSAMPLENR ,  275 },
+  {  318.808251051674*OVERSAMPLENR ,  270 },
+  {  337.490932563222*OVERSAMPLENR ,  265 },
+  {  361.683649122745*OVERSAMPLENR ,  260 },
+  {  384.717024083981*OVERSAMPLENR ,  255 },
+  {  408.659301759076*OVERSAMPLENR ,  250 },
+  {  433.471659455884*OVERSAMPLENR ,  245 },
+  {  459.199039926034*OVERSAMPLENR ,  240 },
+  {  485.566500982316*OVERSAMPLENR ,  235 },
+  {  512.538918631075*OVERSAMPLENR ,  230 },
+  {  539.980999544838*OVERSAMPLENR ,  225 },
+  {  567.783095549935*OVERSAMPLENR ,  220 },
+  {  595.698041673552*OVERSAMPLENR ,  215 },
+  {  623.633922319597*OVERSAMPLENR ,  210 },
+  {  651.356162750829*OVERSAMPLENR ,  205 },
+  {  678.700901620956*OVERSAMPLENR ,  200 },
+  {  705.528145361264*OVERSAMPLENR ,  195 },
+  {  731.61267976339*OVERSAMPLENR ,  190 },
+  {  756.786212184365*OVERSAMPLENR ,  185 },
+  {  780.950223357761*OVERSAMPLENR ,  180 },
+  {  804.012961595082*OVERSAMPLENR ,  175 },
+  {  825.904975939166*OVERSAMPLENR ,  170 },
+  {  846.403941639008*OVERSAMPLENR ,  165 },
+  {  865.52326974895*OVERSAMPLENR ,  160 },
+  {  883.246145367727*OVERSAMPLENR ,  155 },
+  {  899.5821946515*OVERSAMPLENR ,  150 },
+  {  914.544289228582*OVERSAMPLENR ,  145 },
+  {  928.145628221761*OVERSAMPLENR ,  140 },
+  {  940.422208546562*OVERSAMPLENR ,  135 },
+  {  951.456922916497*OVERSAMPLENR ,  130 },
+  {  961.303500633788*OVERSAMPLENR ,  125 },
+  {  970.044756889055*OVERSAMPLENR ,  120 },
+  {  977.761456230051*OVERSAMPLENR ,  115 },
+  {  984.540978083453*OVERSAMPLENR ,  110 },
+  {  990.440780765757*OVERSAMPLENR ,  105 },
+  {  995.589621465301*OVERSAMPLENR ,  100 },
+  {  1000.02514280144*OVERSAMPLENR ,  95 },
+  {  1003.84429789876*OVERSAMPLENR ,  90 },
+  {  1007.10199009318*OVERSAMPLENR ,  85 },
+  {  1009.87151698323*OVERSAMPLENR ,  80 },
+  {  1012.21633594237*OVERSAMPLENR ,  75 },
+  {  1014.18959892949*OVERSAMPLENR ,  70 },
+  {  1015.84079162998*OVERSAMPLENR ,  65 },
+  {  1017.21555915335*OVERSAMPLENR ,  60 },
+  {  1018.35284662863*OVERSAMPLENR ,  55 },
+  {  1019.28926921888*OVERSAMPLENR ,  50 },
+  {  1020.05398015669*OVERSAMPLENR ,  45 },
+  {  1020.67737496272*OVERSAMPLENR ,  40 },
+  {  1021.1802909627*OVERSAMPLENR ,  35 },
+  {  1021.58459281248*OVERSAMPLENR ,  30 },
+  {  1021.90701441192*OVERSAMPLENR ,  25 },
+  {  1022.16215103698*OVERSAMPLENR ,  20 },
+  {  1022.36275529549*OVERSAMPLENR ,  15 },
+  {  1022.51930392497*OVERSAMPLENR ,  10 },
+  {  1022.64051573734*OVERSAMPLENR ,  5 },
+  {  1022.73355805611*OVERSAMPLENR ,  0 }
+};
+#endif
 
 #define _TT_NAME(_N) temptable_ ## _N
 #define TT_NAME(_N) _TT_NAME(_N)

Marlin/ultralcd.cpp

@@ -19,6 +19,7 @@ int absPreheatHotendTemp;
 int absPreheatHPBTemp;
 int absPreheatFanSpeed;
 
+bool cancel_heatup = false ;
 
 #ifdef ULTIPANEL
 static float manual_feedrate[] = MANUAL_FEEDRATE;
@@ -194,7 +195,7 @@ static void lcd_status_screen()
         currentMenu = lcd_main_menu;
         encoderPosition = 0;
         lcd_quick_feedback();
-        lcd_implementation_init(); // to maybe revive the LCD if static electricity killed it.
+        lcd_implementation_init(); // to maybe revive the LCD if static electricity killed it.
     }
 
 #ifdef ULTIPANEL_FEEDMULTIPLY
@@ -256,6 +257,8 @@ static void lcd_sdcard_stop()
         enquecommand_P(PSTR(SD_FINISHED_RELEASECOMMAND));
     }
     autotempShutdown();
+    
+    cancel_heatup = true;
 }
 
 /* Menu implementation */

Marlin/ultralcd.h

@@ -43,6 +43,8 @@
   extern int absPreheatHotendTemp;
   extern int absPreheatHPBTemp;
   extern int absPreheatFanSpeed;
+  
+  extern bool cancel_heatup;
     
   void lcd_buzz(long duration,uint16_t freq);
   bool lcd_clicked();