Minimum temp options for Probing and G12 Nozzle Clean (#20383)

Co-authored-by: Jason Smith <jason.inet@gmail.com>
Co-authored-by: Scott Lahteine <github@thinkyhead.com>

Marlin/Configuration.h

@@ -1067,6 +1067,13 @@
 //#define PROBING_STEPPERS_OFF      // Turn steppers off (unless needed to hold position) when probing
 //#define DELAY_BEFORE_PROBING 200  // (ms) To prevent vibrations from triggering piezo sensors
 
+// Require minimum nozzle and/or bed temperature for probing.
+//#define PREHEAT_BEFORE_PROBING
+#if ENABLED(PREHEAT_BEFORE_PROBING)
+  #define PROBING_NOZZLE_TEMP 120   // (°C) Only applies to E0 at this time
+  #define PROBING_BED_TEMP     50
+#endif
+
 // For Inverting Stepper Enable Pins (Active Low) use 0, Non Inverting (Active High) use 1
 // :{ 0:'Low', 1:'High' }
 #define X_ENABLE_ON 0
@@ -1296,7 +1303,7 @@
  */
 //#define PREHEAT_BEFORE_LEVELING
 #if ENABLED(PREHEAT_BEFORE_LEVELING)
-  #define LEVELING_NOZZLE_TEMP 120
+  #define LEVELING_NOZZLE_TEMP 120   // (°C) Only applies to E0 at this time
   #define LEVELING_BED_TEMP     50
 #endif
 
@@ -1666,6 +1673,10 @@
   // For a purge/clean station mounted on the X axis
   //#define NOZZLE_CLEAN_NO_Y
 
+  // Require a minimum hotend temperature for cleaning
+  #define NOZZLE_CLEAN_MIN_TEMP 170
+  //#define NOZZLE_CLEAN_HEATUP       // Heat up the nozzle instead of skipping wipe
+
   // Explicit wipe G-code script applies to a G12 with no arguments.
   //#define WIPE_SEQUENCE_COMMANDS "G1 X-17 Y25 Z10 F4000\nG1 Z1\nM114\nG1 X-17 Y25\nG1 X-17 Y95\nG1 X-17 Y25\nG1 X-17 Y95\nG1 X-17 Y25\nG1 X-17 Y95\nG1 X-17 Y25\nG1 X-17 Y95\nG1 X-17 Y25\nG1 X-17 Y95\nG1 X-17 Y25\nG1 X-17 Y95\nG1 Z15\nM400\nG0 X-10.0 Y-9.0"
 

Marlin/src/gcode/bedlevel/abl/G29.cpp

@@ -36,12 +36,9 @@
 #include "../../../module/probe.h"
 #include "../../queue.h"
 
-#if EITHER(PROBE_TEMP_COMPENSATION, PREHEAT_BEFORE_LEVELING)
-  #include "../../../module/temperature.h"
-#endif
-
 #if ENABLED(PROBE_TEMP_COMPENSATION)
   #include "../../../feature/probe_temp_comp.h"
+  #include "../../../module/temperature.h"
 #endif
 
 #if HAS_DISPLAY
@@ -404,25 +401,13 @@ G29_TYPE GcodeSuite::G29() {
       ExtUI::onMeshLevelingStart();
     #endif
 
-    if (!faux) remember_feedrate_scaling_off();
+    if (!faux) {
+      remember_feedrate_scaling_off();
 
-    #if ENABLED(PREHEAT_BEFORE_LEVELING)
-      #ifndef LEVELING_NOZZLE_TEMP
-        #define LEVELING_NOZZLE_TEMP 0
+      #if ENABLED(PREHEAT_BEFORE_LEVELING)
+        if (!dryrun) probe.preheat_for_probing(LEVELING_NOZZLE_TEMP, LEVELING_BED_TEMP);
       #endif
-      #ifndef LEVELING_BED_TEMP
-        #define LEVELING_BED_TEMP 0
-      #endif
-      if (!dryrun && !faux) {
-        constexpr uint16_t hotendPreheat = LEVELING_NOZZLE_TEMP, bedPreheat = LEVELING_BED_TEMP;
-        if (DEBUGGING(LEVELING))
-          DEBUG_ECHOLNPAIR("Preheating hotend (", hotendPreheat, ") and bed (", bedPreheat, ")");
-        if (hotendPreheat) thermalManager.setTargetHotend(hotendPreheat, 0);
-        if (bedPreheat)    thermalManager.setTargetBed(bedPreheat);
-        if (hotendPreheat) thermalManager.wait_for_hotend(0);
-        if (bedPreheat)    thermalManager.wait_for_bed_heating();
-      }
-    #endif
+    }
 
     // Disable auto bed leveling during G29.
     // Be formal so G29 can be done successively without G28.

Marlin/src/inc/Conditionals_LCD.h

@@ -819,6 +819,22 @@
       #define TOTAL_PROBING MULTIPLE_PROBING
     #endif
   #endif
+  #if ENABLED(PREHEAT_BEFORE_PROBING)
+    #ifndef PROBING_NOZZLE_TEMP
+      #define PROBING_NOZZLE_TEMP 0
+    #endif
+    #ifndef PROBING_BED_TEMP
+      #define PROBING_BED_TEMP 0
+    #endif
+  #endif
+  #if ENABLED(PREHEAT_BEFORE_LEVELING)
+    #ifndef LEVELING_NOZZLE_TEMP
+      #define LEVELING_NOZZLE_TEMP 0
+    #endif
+    #ifndef LEVELING_BED_TEMP
+      #define LEVELING_BED_TEMP 0
+    #endif
+  #endif
 #else
   // Clear probe pin settings when no probe is selected
   #undef Z_MIN_PROBE_USES_Z_MIN_ENDSTOP_PIN

Marlin/src/inc/SanityCheck.h

@@ -1514,6 +1514,10 @@ static_assert(Y_MAX_LENGTH >= Y_BED_SIZE, "Movement bounds (Y_MIN_POS, Y_MAX_POS
   #endif
 #endif
 
+#if BOTH(PREHEAT_BEFORE_PROBING, PREHEAT_BEFORE_LEVELING)
+  #error "Disable PREHEAT_BEFORE_LEVELING when using PREHEAT_BEFORE_PROBING."
+#endif
+
 /**
  * Homing
  */

Marlin/src/libs/nozzle.cpp

@@ -31,6 +31,10 @@ Nozzle nozzle;
 #include "../MarlinCore.h"
 #include "../module/motion.h"
 
+#if NOZZLE_CLEAN_MIN_TEMP > 20
+  #include "../module/temperature.h"
+#endif
+
 #if ENABLED(NOZZLE_CLEAN_FEATURE)
 
   /**
@@ -153,6 +157,19 @@ Nozzle nozzle;
 
     const uint8_t arrPos = ANY(SINGLENOZZLE, MIXING_EXTRUDER) ? 0 : active_extruder;
 
+    #if NOZZLE_CLEAN_MIN_TEMP > 20
+      if (thermalManager.degTargetHotend(arrPos) < NOZZLE_CLEAN_MIN_TEMP) {
+        #if ENABLED(NOZZLE_CLEAN_HEATUP)
+          SERIAL_ECHOLNPGM("Nozzle too Cold - Heating");
+          thermalManager.setTargetHotend(NOZZLE_CLEAN_MIN_TEMP, arrPos);
+          thermalManager.wait_for_hotend(arrPos);
+        #else
+          SERIAL_ECHOLNPGM("Nozzle too cold - Skipping wipe");
+          return;
+        #endif
+      }
+    #endif
+
     #if HAS_SOFTWARE_ENDSTOPS
 
       #define LIMIT_AXIS(A) do{ \

Marlin/src/module/probe.cpp

@@ -325,6 +325,36 @@ FORCE_INLINE void probe_specific_action(const bool deploy) {
   #endif
 }
 
+#if EITHER(PREHEAT_BEFORE_PROBING, PREHEAT_BEFORE_LEVELING)
+
+  /**
+   * Do preheating as required before leveling or probing
+   */
+  void Probe::preheat_for_probing(const uint16_t hotend_temp, const uint16_t bed_temp) {
+    #if PROBING_NOZZLE_TEMP || LEVELING_NOZZLE_TEMP
+      #define WAIT_FOR_NOZZLE_HEAT
+    #endif
+    #if PROBING_BED_TEMP || LEVELING_BED_TEMP
+      #define WAIT_FOR_BED_HEAT
+    #endif
+    const uint16_t hotendPreheat = TERN0(WAIT_FOR_NOZZLE_HEAT, thermalManager.degHotend(0) < hotend_temp) ? hotend_temp : 0,
+                      bedPreheat = TERN0(WAIT_FOR_BED_HEAT,    thermalManager.degBed()     < bed_temp)    ? bed_temp    : 0;
+    DEBUG_ECHOPGM("Preheating ");
+    if (hotendPreheat) {
+      DEBUG_ECHOPAIR("hotend (", hotendPreheat, ") ");
+      if (bedPreheat) DEBUG_ECHOPGM("and ");
+    }
+    if (bedPreheat) DEBUG_ECHOPAIR("bed (", bedPreheat, ") ");
+    DEBUG_EOL();
+
+    TERN_(WAIT_FOR_NOZZLE_HEAT, if (hotendPreheat) thermalManager.setTargetHotend(hotendPreheat, 0));
+    TERN_(WAIT_FOR_BED_HEAT,    if (bedPreheat)    thermalManager.setTargetBed(bedPreheat));
+    TERN_(WAIT_FOR_NOZZLE_HEAT, if (hotendPreheat) thermalManager.wait_for_hotend(0));
+    TERN_(WAIT_FOR_BED_HEAT,    if (bedPreheat)    thermalManager.wait_for_bed_heating());
+  }
+
+#endif
+
 /**
  * Attempt to deploy or stow the probe
  *
@@ -392,6 +422,9 @@ bool Probe::set_deployed(const bool deploy) {
 
   #endif
 
+  // If preheating is required before any probing...
+  TERN_(PREHEAT_BEFORE_PROBING, if (deploy) preheat_for_probing(PROBING_NOZZLE_TEMP, PROBING_BED_TEMP));
+
   do_blocking_move_to(old_xy);
   endstops.enable_z_probe(deploy);
   return false;

Marlin/src/module/probe.h

@@ -51,6 +51,10 @@ public:
 
     static xyz_pos_t offset;
 
+    #if EITHER(PREHEAT_BEFORE_PROBING, PREHEAT_BEFORE_LEVELING)
+      static void preheat_for_probing(const uint16_t hotend_temp, const uint16_t bed_temp);
+    #endif
+
     static bool set_deployed(const bool deploy);
 
     #if IS_KINEMATIC

buildroot/tests/LPC1768-tests

@@ -39,7 +39,7 @@ opt_set TEMP_SENSOR_1 -1
 opt_set TEMP_SENSOR_BED 5
 opt_enable REPRAP_DISCOUNT_FULL_GRAPHIC_SMART_CONTROLLER SDSUPPORT ADAPTIVE_FAN_SLOWING NO_FAN_SLOWING_IN_PID_TUNING \
            FILAMENT_WIDTH_SENSOR FILAMENT_LCD_DISPLAY PID_EXTRUSION_SCALING SOUND_MENU_ITEM \
-           NOZZLE_AS_PROBE AUTO_BED_LEVELING_BILINEAR G29_RETRY_AND_RECOVER Z_MIN_PROBE_REPEATABILITY_TEST DEBUG_LEVELING_FEATURE \
+           NOZZLE_AS_PROBE AUTO_BED_LEVELING_BILINEAR PREHEAT_BEFORE_LEVELING G29_RETRY_AND_RECOVER Z_MIN_PROBE_REPEATABILITY_TEST DEBUG_LEVELING_FEATURE \
            BABYSTEPPING BABYSTEP_XY BABYSTEP_ZPROBE_OFFSET BABYSTEP_ZPROBE_GFX_OVERLAY \
            PRINTCOUNTER NOZZLE_PARK_FEATURE NOZZLE_CLEAN_FEATURE SLOW_PWM_HEATERS PIDTEMPBED EEPROM_SETTINGS INCH_MODE_SUPPORT TEMPERATURE_UNITS_SUPPORT \
            Z_SAFE_HOMING ADVANCED_PAUSE_FEATURE PARK_HEAD_ON_PAUSE \
@@ -47,6 +47,7 @@ opt_enable REPRAP_DISCOUNT_FULL_GRAPHIC_SMART_CONTROLLER SDSUPPORT ADAPTIVE_FAN_
            LCD_INFO_MENU ARC_SUPPORT BEZIER_CURVE_SUPPORT EXTENDED_CAPABILITIES_REPORT AUTO_REPORT_TEMPERATURES SDCARD_SORT_ALPHA EMERGENCY_PARSER
 opt_set GRID_MAX_POINTS_X 16
 opt_set NOZZLE_TO_PROBE_OFFSET "{ 0, 0, 0 }"
+opt_set NOZZLE_CLEAN_MIN_TEMP 170
 exec_test $1 $2 "Re-ARM with NOZZLE_AS_PROBE and many features." "$3"
 
 # clean up

buildroot/tests/rambo-tests

@@ -25,7 +25,7 @@ opt_set FANMUX0_PIN 53
 opt_disable USE_WATCHDOG
 opt_enable REPRAP_DISCOUNT_SMART_CONTROLLER LCD_PROGRESS_BAR LCD_PROGRESS_BAR_TEST \
            FIX_MOUNTED_PROBE Z_SAFE_HOMING CODEPENDENT_XY_HOMING PIDTEMPBED PROBE_TEMP_COMPENSATION \
-           PROBING_HEATERS_OFF PROBING_FANS_OFF PROBING_STEPPERS_OFF WAIT_FOR_BED_HEATER \
+           PREHEAT_BEFORE_PROBING PROBING_HEATERS_OFF PROBING_FANS_OFF PROBING_STEPPERS_OFF WAIT_FOR_BED_HEATER \
            EEPROM_SETTINGS SDSUPPORT SD_REPRINT_LAST_SELECTED_FILE BINARY_FILE_TRANSFER \
            BLINKM PCA9533 PCA9632 RGB_LED RGB_LED_R_PIN RGB_LED_G_PIN RGB_LED_B_PIN LED_CONTROL_MENU \
            NEOPIXEL_LED CASE_LIGHT_ENABLE CASE_LIGHT_USE_NEOPIXEL CASE_LIGHT_MENU \