Merge pull request #8558 from LVD-AC/2.0.x]-probe-error-handling

[2.0.x] G33 probe error handling

Marlin/src/core/macros.h

@@ -96,7 +96,7 @@
 
 // Macros for bit masks
 #ifndef _BV
-  #define _BV(B) (1UL<<(B))
+  #define _BV(n)  (1<<(n))
 #endif
 #define TEST(n,b) (((n)&_BV(b))!=0)
 #define SBI(n,b) (n |= _BV(b))

Marlin/src/gcode/calibrate/G33.cpp

@@ -135,6 +135,15 @@ static void G33_cleanup(
   #endif
 }
 
+inline float calibration_probe(const float nx, const float ny, const bool stow) {
+  #if HAS_BED_PROBE
+    return probe_pt(nx, ny, stow, 0, false);
+  #else
+    UNUSED(stow);
+    return lcd_probe_pt(nx, ny);
+  #endif
+}
+
 static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points, const bool towers_set, const bool stow_after_each) {
   const bool _0p_calibration      = probe_points == 0,
              _1p_calibration      = probe_points == 1,
@@ -153,23 +162,13 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
              _7p_6_centre         = probe_points >= 5 && probe_points <= 7,
              _7p_9_centre         = probe_points >= 8;
 
-  #if HAS_BED_PROBE
-    const float dx = (X_PROBE_OFFSET_FROM_EXTRUDER),
-                dy = (Y_PROBE_OFFSET_FROM_EXTRUDER);
-  #endif
-
   LOOP_CAL_ALL(axis) z_at_pt[axis] = 0.0;
 
   if (!_0p_calibration) {
 
     if (!_7p_no_intermediates && !_7p_4_intermediates && !_7p_11_intermediates) { // probe the center
-      z_at_pt[CEN] +=
-        #if HAS_BED_PROBE
-          probe_pt(dx, dy, stow_after_each, 1, false)
-        #else
-          lcd_probe_pt(0, 0)
-        #endif
-      ;
+      z_at_pt[CEN] += calibration_probe(0, 0, stow_after_each);
+      if (isnan(z_at_pt[CEN])) return NAN;
     }
 
     if (_7p_calibration) { // probe extra center points
@@ -178,14 +177,9 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
       I_LOOP_CAL_PT(axis, start, steps) {
         const float a = RADIANS(210 + (360 / NPP) *  (axis - 1)),
                     r = delta_calibration_radius * 0.1;
-        z_at_pt[CEN] +=
-          #if HAS_BED_PROBE
-            probe_pt(cos(a) * r + dx, sin(a) * r + dy, stow_after_each, 1, false)
-          #else
-            lcd_probe_pt(cos(a) * r, sin(a) * r)
-          #endif
-        ;
-      }
+        z_at_pt[CEN] += calibration_probe(cos(a) * r, sin(a) * r, stow_after_each);
+        if (isnan(z_at_pt[CEN])) return NAN;
+     }
       z_at_pt[CEN] /= float(_7p_2_intermediates ? 7 : probe_points);
     }
 
@@ -206,14 +200,9 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
         for (int8_t circle = -offset; circle <= offset; circle++) {
           const float a = RADIANS(210 + (360 / NPP) *  (axis - 1)),
                       r = delta_calibration_radius * (1 + 0.1 * (zig_zag ? circle : - circle)),
-                      interpol = FMOD(axis, 1);
-          const float z_temp =
-            #if HAS_BED_PROBE
-              probe_pt(cos(a) * r + dx, sin(a) * r + dy, stow_after_each, 1, false)
-            #else
-              lcd_probe_pt(cos(a) * r, sin(a) * r)
-            #endif
-          ;
+                      interpol = fmod(axis, 1);
+          const float z_temp = calibration_probe(cos(a) * r, sin(a) * r, stow_after_each);
+          if (isnan(z_temp)) return NAN;
           // split probe point to neighbouring calibration points
           z_at_pt[uint8_t(round(axis - interpol + NPP - 1)) % NPP + 1] += z_temp * sq(cos(RADIANS(interpol * 90)));
           z_at_pt[uint8_t(round(axis - interpol))           % NPP + 1] += z_temp * sq(sin(RADIANS(interpol * 90)));
@@ -243,7 +232,7 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
 
 #if HAS_BED_PROBE
 
-  static void G33_auto_tune() {
+  static bool G33_auto_tune() {
     float z_at_pt[NPP + 1]      = { 0.0 },
           z_at_pt_base[NPP + 1] = { 0.0 },
           z_temp, h_fac = 0.0, r_fac = 0.0, a_fac = 0.0, norm = 0.8;
@@ -257,7 +246,7 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
 
     SERIAL_PROTOCOLPGM("AUTO TUNE baseline");
     SERIAL_EOL();
-    probe_G33_points(z_at_pt_base, 3, true, false);
+    if (isnan(probe_G33_points(z_at_pt_base, 3, true, false))) return false;
     print_G33_results(z_at_pt_base, true, true);
 
     LOOP_XYZ(axis) {
@@ -272,7 +261,7 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
       SERIAL_CHAR(tolower(axis_codes[axis]));
       SERIAL_EOL();
 
-      probe_G33_points(z_at_pt, 3, true, false);
+      if (isnan(probe_G33_points(z_at_pt, 3, true, false))) return false;
       LOOP_CAL_ALL(axis) z_at_pt[axis] -= z_at_pt_base[axis];
       print_G33_results(z_at_pt, true, true);
       delta_endstop_adj[axis] += 1.0;
@@ -303,7 +292,7 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
       SERIAL_PROTOCOLPGM("Tuning R");
       SERIAL_PROTOCOL(zig_zag == -1 ? "-" : "+");
       SERIAL_EOL();
-      probe_G33_points(z_at_pt, 3, true, false);
+      if (isnan(probe_G33_points(z_at_pt, 3, true, false))) return false;
       LOOP_CAL_ALL(axis) z_at_pt[axis] -= z_at_pt_base[axis];
       print_G33_results(z_at_pt, true, true);
       delta_radius -= 1.0 * zig_zag;
@@ -330,7 +319,7 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
       SERIAL_CHAR(tolower(axis_codes[axis]));
       SERIAL_EOL();
 
-      probe_G33_points(z_at_pt, 3, true, false);
+      if (isnan(probe_G33_points(z_at_pt, 3, true, false))) return false;
       LOOP_CAL_ALL(axis) z_at_pt[axis] -= z_at_pt_base[axis];
       print_G33_results(z_at_pt, true, true);
 
@@ -365,6 +354,7 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
     SERIAL_EOL();
     SERIAL_PROTOCOLPGM("Copy these values to Configuration.h");
     SERIAL_EOL();
+    return true;
   }
 
 #endif // HAS_BED_PROBE
@@ -392,8 +382,9 @@ static float probe_G33_points(float z_at_pt[NPP + 1], const int8_t probe_points,
  *
  *   Vn  Verbose level:
  *      V0  Dry-run mode. Report settings and probe results. No calibration.
- *      V1  Report settings
- *      V2  Report settings and probe results
+ *      V1  Report start and end settings only
+ *      V2  Report settings at each iteration
+ *      V3  Report settings and probe results
  *
  *   E   Engage the probe for each point
  */
@@ -406,12 +397,12 @@ void GcodeSuite::G33() {
   }
 
   const int8_t verbose_level = parser.byteval('V', 1);
-  if (!WITHIN(verbose_level, 0, 2)) {
-    SERIAL_PROTOCOLLNPGM("?(V)erbose level is implausible (0-2).");
+  if (!WITHIN(verbose_level, 0, 3)) {
+    SERIAL_PROTOCOLLNPGM("?(V)erbose level is implausible (0-3).");
     return;
   }
 
-  const float calibration_precision = parser.floatval('C');
+  const float calibration_precision = parser.floatval('C', 0.0);
   if (calibration_precision < 0) {
     SERIAL_PROTOCOLLNPGM("?(C)alibration precision is implausible (>=0).");
     return;
@@ -519,6 +510,11 @@ void GcodeSuite::G33() {
     // Probe the points
 
     zero_std_dev = probe_G33_points(z_at_pt, probe_points, towers_set, stow_after_each);
+    if (isnan(zero_std_dev)) {
+      SERIAL_PROTOCOLPGM("Correct delta_radius with M665 R or end-stops with M666 X Y Z");
+      SERIAL_EOL();
+      return G33_CLEANUP();
+    }
 
     // Solve matrices
 
@@ -632,7 +628,7 @@ void GcodeSuite::G33() {
 
     // print report
 
-    if (verbose_level != 1)
+    if (verbose_level > 2)
       print_G33_results(z_at_pt, _tower_results, _opposite_results);
 
     if (verbose_level != 0) {                                    // !dry run
@@ -672,7 +668,8 @@ void GcodeSuite::G33() {
         SERIAL_PROTOCOL_F(zero_std_dev, 3);
         SERIAL_EOL();
         lcd_setstatus(mess);
-        print_G33_settings(_endstop_results, _angle_results);
+        if (verbose_level > 1)
+          print_G33_settings(_endstop_results, _angle_results);
       }
     }
     else {                                                       // dry run

Marlin/src/gcode/calibrate/M665.cpp

@@ -30,7 +30,6 @@
 #if ENABLED(DELTA)
 
   #include "../../module/delta.h"
-
   /**
    * M665: Set delta configurations
    *
@@ -44,10 +43,7 @@
    *    Z = Rotate A and B by this angle
    */
   void GcodeSuite::M665() {
-    if (parser.seen('H')) {
-      delta_height = parser.value_linear_units();
-      update_software_endstops(Z_AXIS);
-    }
+    if (parser.seen('H')) delta_height                   = parser.value_linear_units();
     if (parser.seen('L')) delta_diagonal_rod             = parser.value_linear_units();
     if (parser.seen('R')) delta_radius                   = parser.value_linear_units();
     if (parser.seen('S')) delta_segments_per_second      = parser.value_float();

Marlin/src/gcode/motion/M290.cpp

@@ -33,6 +33,15 @@
   #include "../../core/serial.h"
 #endif
 
+
+#if ENABLED(BABYSTEP_ZPROBE_OFFSET)
+  FORCE_INLINE void mod_zprobe_zoffset(const float &offs) {
+    zprobe_zoffset += offs;
+    SERIAL_ECHO_START();
+    SERIAL_ECHOLNPAIR(MSG_PROBE_Z_OFFSET ": ", zprobe_zoffset);
+  }
+#endif
+
 /**
  * M290: Babystepping
  */
@@ -43,7 +52,7 @@ void GcodeSuite::M290() {
         const float offs = constrain(parser.value_axis_units((AxisEnum)a), -2, 2);
         thermalManager.babystep_axis((AxisEnum)a, offs * planner.axis_steps_per_mm[a]);
         #if ENABLED(BABYSTEP_ZPROBE_OFFSET)
-          if (a == Z_AXIS) zprobe_zoffset += offs;
+          if (a == Z_AXIS && parser.boolval('P', true)) mod_zprobe_zoffset(offs);
         #endif
       }
   #else
@@ -51,14 +60,10 @@ void GcodeSuite::M290() {
       const float offs = constrain(parser.value_axis_units(Z_AXIS), -2, 2);
       thermalManager.babystep_axis(Z_AXIS, offs * planner.axis_steps_per_mm[Z_AXIS]);
       #if ENABLED(BABYSTEP_ZPROBE_OFFSET)
-        zprobe_zoffset += offs;
+        if (parser.boolval('P', true)) mod_zprobe_zoffset(offs);
       #endif
     }
   #endif
-  #if ENABLED(BABYSTEP_ZPROBE_OFFSET)
-    SERIAL_ECHO_START();
-    SERIAL_ECHOLNPAIR(MSG_PROBE_Z_OFFSET ": ", zprobe_zoffset);
-  #endif
 }
 
 #endif // BABYSTEPPING

Marlin/src/module/probe.cpp

@@ -564,7 +564,7 @@ static float run_z_probe() {
     }
   #endif
 
-  return current_position[Z_AXIS] + zprobe_zoffset;
+  return current_position[Z_AXIS];
 }
 
 /**
@@ -576,7 +576,7 @@ static float run_z_probe() {
  *   - Raise to the BETWEEN height
  * - Return the probed Z position
  */
-float probe_pt(const float &rx, const float &ry, const bool stow, const uint8_t verbose_level, const bool printable/*=true*/) {
+float probe_pt(const float &rx, const float &ry, const bool stow, const uint8_t verbose_level, const bool probe_relative/*=true*/) {
   #if ENABLED(DEBUG_LEVELING_FEATURE)
     if (DEBUGGING(LEVELING)) {
       SERIAL_ECHOPAIR(">>> probe_pt(", LOGICAL_X_POSITION(rx));
@@ -587,12 +587,14 @@ float probe_pt(const float &rx, const float &ry, const bool stow, const uint8_t
     }
   #endif
 
-  const float nx = rx - (X_PROBE_OFFSET_FROM_EXTRUDER), ny = ry - (Y_PROBE_OFFSET_FROM_EXTRUDER);
-
-  if (!printable
-    ? !position_is_reachable(nx, ny)
-    : !position_is_reachable_by_probe(rx, ry)
-  ) return NAN;
+  // TODO: Adapt for SCARA, where the offset rotates
+  float nx = rx, ny = ry;
+  if (probe_relative) {
+    if (!position_is_reachable_by_probe(rx, ry)) return NAN;  // The given position is in terms of the probe
+    nx -= (X_PROBE_OFFSET_FROM_EXTRUDER);                     // Get the nozzle position
+    ny -= (Y_PROBE_OFFSET_FROM_EXTRUDER);
+  }
+  else if (!position_is_reachable(nx, ny)) return NAN;        // The given position is in terms of the nozzle
 
   const float nz = 
     #if ENABLED(DELTA)
@@ -611,7 +613,7 @@ float probe_pt(const float &rx, const float &ry, const bool stow, const uint8_t
 
   float measured_z = NAN;
   if (!DEPLOY_PROBE()) {
-    measured_z = run_z_probe();
+    measured_z = run_z_probe() + zprobe_zoffset;
 
     if (!stow)
       do_blocking_move_to_z(current_position[Z_AXIS] + Z_CLEARANCE_BETWEEN_PROBES, MMM_TO_MMS(Z_PROBE_SPEED_FAST));

Marlin/src/module/probe.h

@@ -32,7 +32,7 @@
 #if HAS_BED_PROBE
   extern float zprobe_zoffset;
   bool set_probe_deployed(const bool deploy);
-  float probe_pt(const float &rx, const float &ry, const bool, const uint8_t, const bool printable=true);
+  float probe_pt(const float &rx, const float &ry, const bool, const uint8_t, const bool probe_relative=true);
   #define DEPLOY_PROBE() set_probe_deployed(true)
   #define STOW_PROBE() set_probe_deployed(false)
 #else